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NSF Center for
Digital Twins in Manufacturing

A collaboration between the University of Michigan and Arizona State University, focused on developing digital twin solutions for manufacturing.

Center for Digital Twins in Manufacturing Overview diagram showing the relationship between physical twins, digital models, and data synchronization
Center for Digital Twins in Manufacturing Overview

Center Kick-off

March 25-26, 2026 (U-M)
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Center Timeline

Completed:
Jan 2023
Proposal for an IUCRC Planning Grant, with 'letters of interest' from 20+ companies.
Completed:
Sept 2023
Planning Grant awarded
Completed:
June 2024
Full proposal submitted to NSF
Completed:
June 2025
NSF Award for the Center!
Completed:
Jan 2026
Begin topic explorations
Upcoming:
March 2026
Center Kick-off Meeting (First IAB meeting)

Research Thrusts

Three interconnected research areas driving digital twin innovation in manufacturing.

Thrust 1

Digital Twin Frameworks and Standards

Creating standardized, interoperable digital twin frameworks that can be adopted across diverse manufacturing environments and industries, moving beyond siloed solutions.

Thrust 2

Digital Twin Applications

Developing practical applications of digital twin technology across various manufacturing sectors including automotive, aerospace, and other industrial domains.

Thrust 3

Digital Twin Tools and Workforce Development

Creating advanced tools for digital twin implementation while training the next generation of engineers and researchers in digital twin technologies.

Industry Benefits

The potential benefits of the Center research are significant and expansive. Improvements in re-usability, extensibility, interoperability and maintainability of solutions will improve manufacturing throughput and quality and reduce cost directly. Key DT framework capabilities such as virtual commissioning will facilitate faster and lower-cost ramp-up.

A common framework will allow the benefits to extend to the entire manufacturing ecosystem and will enhance capabilities such as security and customer responsiveness. Lastly the Center will promote workforce development and empowerment by establishing environments and solutions for training, benchmarking and collaboration between competitors, suppliers, and customers in a technical, pre-competitive forum.

Member Benefits

  • Increased productivity and competitive advantage
  • Improved KPIs — higher revenue, reduced costs
  • Influence the direction of technology development
  • Pre-competitive collaboration with customers, suppliers, and competitors
  • Cross-sector connections and shared learnings
  • Recruit talent trained on cutting-edge research
  • Employee skill development through joint research projects

Greater Context

Digital Twins (DTs) have become pervasive in the manufacturing industry. Here we adopt the DT definition of [Moyne et al.], that a digital twin is some level of purpose-driven replica of a real thing (the physical twin) and is synchronized with its physical twin (equipment, component, process, product, etc.). Leveraging historical and real-time data, as well as data-driven and first-principles models, DTs in disparate forms have been used to solve manufacturing problems such as predictive maintenance and model-based process control.

Potential

They have the potential to increase productivity and reduce costs, by reducing unscheduled downtime, increasing yield (reducing scrap), optimizing the supply-chain manufacturing ecosystem, and even facilitating reconfiguration of assets for rapid, low-cost virtual commissioning.

Past Approach

DT solutions have typically been developed in silos, which creates a strain on workforce, solution upkeep and maintenance, security, sustainability.

Current Effort

A common DT framework and approach has the potential to significantly reduce demands on workforce expertise, improve productivity through cross-training and re-use of existing solutions, streamline maintenance, and improve security and sustainability. The NSF-funded Center for Digital Twins will bring together a group of industry partners and academics for collaborative research to develop DTs across a common framework to help improve manufacturing solutions.

What is an IUCRC?

A National Science Foundation (NSF) Industry-University Cooperative Research Center (IUCRC) is developed around emerging research topics of current research interest, in a pre-competitive space but with clear pathways to applied research and commercial development. NSF supports the administration and operation of IUCRCs. Industry partners support the research projects through their membership dues and choose the specific research projects that the center will execute.

Learn more about the IUCRC program (opens in new tab)